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Development of Resists for Immersion Lithography
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The first practical implementation of liquid immersion lithography will use highly purified water (with a
refractive index of 1.44 at 193 nm) as the fluid. Since the photon energy is unchanged, resists designed
for conventional dry 193 nm lithography in principle can be applied. However, the addition of a fluid
between the lens and resist surface introduces several complications (see Figure 2). The liquid-resist
interface can foster materials transport into and out of the resist film, and studies have established
that photoresist components can be rapidly leached from 193 nm resist films by water. At the high wafer
velocities required for manufacturing, breakup of the water layer into small defect-producing droplets is
also a concern. The application of a thin overcoat film can both suppress materials exchange between
resist and fluid, and provide a means to avoid droplet formation by controlling the surface energy at the
fluid interface. An ultimate goal is to devise resist compositions tailored for immersion application that
do not require a protective overcoat. In the future, even greater improvements in resolution can be
realized by further increasing the refractive index of the fluids, lens materials and resists.
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| A Testbed for 193 nm Interferometric Immersion Lithography
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